How Mobile Stone Crushers Help Reduce Material Handling Costs on Large Projects?

The construction and mining projects involve much more than simply crushing rocks. From large infrastructure projects to aggregate production and construction waste recycling, material needs to be moved, processed, and transported at several stages. Behind all of this plant performance, there is one important piece of portable crushing equipment- the mobile stone crusher, the most revolutionary machine in the construction and mining industry.

Mobile stone crusher in India are advancing their track-mounted design, rapidly reducing the need to transport raw material. Rather than repeatedly moving large quantities of rocks or aggregates to a stationary crusher, a mobile stone crusher can be moved directly to a construction and mining site.

In this blog, we will examine what mobile stone crushers actually are and how they help reduce material handling costs on large projects.

What is material handling and why does it cost so much?

Before getting into how mobile crushers reduce the cost, it is important to understand what material handling actually means. In simple terms, it is everything that goes into the machine where it gets crushed, used, loading, transporting and feeding into the crusher as well.

1. The Real Cost Behind Moving Raw Material

Every step costs money, like fuel for trucks, wages for drivers and upkeep for machines, etc. Since this cycle repeats constantly throughout a project, even small delays increase the overall time.

2. Why Does This Cost Multiply on Large Projects?

On large infrastructure or mining projects, raw material is often spread across a wide area. Therefore, more trips, fuel and manpower are needed just to keep the project aligned with the timeline. This is exactly the kind of problem a mobile stone crusher in India can offer a more practical solution.

What makes the mobile stone crusher different?

A mobile stone crusher changes the conventional material processing approach by bringing the crushing plant closer to the material. This one shift removes a huge chunk of the transportation work altogether. Since these are track-mounted, they move on tracks rather than staying fixed in one location.

Paired with a compact design and an intake hopper that allows for easy use in conjunction with wheeled excavators and wheel loaders, this ensures that a mobile stone crusher can be deployed faster at a new site than a comparable stationary plant.

How Mobile Stone Crushers Help Reduce Material Handling Costs?

In this comparison of mobile and stationary crushing plants, the advantages mentioned below have a major impact on costs.

1. Fewer Transportation Costs Due to Shorter Distances

A stationary crusher needs material to be transported to its location. However, on the other hand, a mobile crusher can be positioned closer to where the material is being extracted or generated. This significantly reduces transportation costs and overall distances for material transport.

2. Lower Fuel Consumption and Labour Costs

Along with the lower transportation costs, the reduced distances also reduce the fuel consumption and the amount of labour required to service the plant. On a large scale, lower fuel consumption and manpower costs add up significantly compared to using traditional methods.

3. Higher Overall Productivity Due to Faster Relocation Between Sites

The combination of a mobile, track-mounted design and optimised dimensions allows a mobile stone crusher in India to be deployed faster between sites and significantly reduce the downtime between jobs. The combination of the optimised, universal hopper and an easy-to-deploy design ensures that a mobile crusher can reduce time spent on the road and maximise the time spent being productive on site.

Other Applications for a Mobile Stone Crusher in India

Due to their versatility, mobile crushing plants are used in a wide range of industries. They are a popular choice in construction waste recycling, as they allow for processing old concrete into new aggregate.

In quarries and mining operations, a mobile jaw crusher allows for processing raw material directly on site, eliminating the need to transport it to another location.

Another common use is in aggregate production, where the ability to process material on site with reduced time spent proves beneficial over traditional methods. Etrack’s range of mobile cone crushers, impact crushers and jaw crushers covers all common applications for a mobile crushing plant. Aside from the advantages of a portable design, the Etrack mobile stone crusher range also offers excellent quality with an optimised shape, higher reduction ratio and the option to track while crushing, helping to reduce material handling costs while maximising productivity and profits.

Conclusion

Ultimately, the costs associated with material handling plays a major role in determining the profits. A mobile stone crusher in India reduces the overall cost by eliminating the need to transport raw material from one location to another.

The lower transportation costs, reduced fuel consumption, and lower labour costs also play a role in the overall lower costs of a mobile crushing plant over traditional stationary alternatives.

Looking to reduce the costs associated with material handling at your site? Contact Etrack Crushers today to find the right mobile crusher for you!